Disintegrator RD RH RARP
The Disintegrator is a coarse grinding machine that can be widely applied to various industries such as the food industry for processing vegetables, fruits, fish meats, as well as chemicals, plastics (resins), pharmaceuticals, etc. It can perform dry milling or wet milling depending on the application.
Principle of Operation
RI Type: Inline
The inline crusher delivers efficient dispersion, deagglomeration, and particle size reduction of feed materials through repeated impact and grinding forces, generating high-intensity turbulence and high shear rates. With its versatile design and technology, it is suitable for processing a wide range of materials across various industries, including home care and specialty chemicals.
The inline crusher features a rotor mounted on either a vertical or horizontal shaft, with a main screen fully enclosing the rotor. Material entering the grinding chamber rotates with the rotor and is held in place by the upper and lower hammers until the processing cycle is completed by the rotor and hammer assembly. The processed material then passes through a 360° perforated screen basket and is discharged circumferentially from the equipment for further downstream processing.
Packing seals or mechanical seals are available to meet customer requirements. Mechanical seals can be configured as single-face, double-face, or back-to-back paired designs to suit different processes and applications, ensuring effective environmental protection.
- Models and Technical Specifications
Models | RI6 | RI8 | RI12 |
Capacity m³/hr | 20 - 25 | 50 - 60 | 100 - 120 |
Motor Power kW | 11 | 37 | 55 |
Principle of Operation
RA/RP Type: Angled Shaft
Hosokawa Micron's angled-shaft crushers are designed to reduce a wide variety of materials into uniformly fine or coarse finished products, suitable for processing pastes, sauces, and mud-like food ingredients.
Material is fed from the top of the angled-shaft crusher and is processed under repeated impact and shearing action of rotating hammers. Centrifugal force drives the material through a 360° perforated screen, and the finished product is discharged from the bottom of the machine for convenient collection.
The RA series features belt drive with an independent drive motor and can be designed with an auxiliary outlet for discharging foreign materials if required. The RP series, on the other hand, employs direct motor coupling drive with a single outlet.
The angled-shaft crusher features a simple yet ingenious design that enables easy and efficient cleaning, allowing for rapid material changeovers. The easily replaceable perforated screen ensures consistent processing results with uniform product quality, while effectively controlling temperature rise and reducing energy consumption, making the angled-shaft crusher highly energy-efficient in operation.
Models and Technical Specifications
Model | RA8 | RA12 | RA18 | RP8 | RP12 | RP18 |
Rotor diameter(mm) | 200 | 300 | 450 | 200 | 300 | 450 |
Screen height(MM) | 62 or 159 | 159 or 233 | 233 | 62 or 159 | 159 or 233 | 159 or 233 |
Motor power (KW） | 15 | 55 | 55(75) | 15 | 55 | 55(可选75) |
Device type | V-belt | V-belt | V-belt | Direct | Direct | Direct |
Speed (normal/max) | 3,000/7500 | 3,000/5200 | 3,000 | 3,000/7000 | 3,000 | 3,000 |
Principle of Operation
RD Type: Vertical Shaft
The vertical-shaft crusher is designed to efficiently process conventional and more challenging materials, including those with high fat and high moisture content, as well as grains, wood, and other waste-generating feedstocks. Material is fed from the top via a screw feeder into the processing chamber, where it is crushed and dispersed by a high-speed rotor with strategically arranged hammers.
A 360° perforated screen surrounds the processing chamber to ensure uniform particle size reduction. The upper and lower hammers control material residence time, while the middle hammers are responsible for dispersion and crushing. Once the material is reduced to the desired particle size, it passes through the perforated screen and is discharged from the main outlet, typically for collection. Impurities or off-spec material can be continuously removed through an optional auxiliary discharge port.
The screen features uniform openings and is available in a variety of specifications, ensuring a narrow particle size distribution while effectively limiting temperature rise during processing.
Models & Technical Specifications
Model | RD12 | RD18 | RD24 |
Rotor diameter(mm) | 305 | 458 | 600 |
Base dimensions(mm) | 810 x 810 | 1,016 x 1,016 | 1,422 x 1,422 |
Overall height(mm) | 1,778 | 2,286 | 3,048 |
Motor(kW) | 7.5 - 30 | 22 - 75 | 75 - 150 |
Net weight(kg) | 839 | 1,586 | 3,629 |
Features
RA/RP Type
Compact and rugged construction for superior durability
High-power crushing capability for processing both cold and hot materials and products
Energy-efficient operation
360° perforated screen
High-performance hammers
Hygienic design for easy operation and cleaning
Rapid material changeover with no cross-contamination risk
Available in a wide range of sizes and configurations
Adaptable for chemical, sanitary, and overpressure applications
RA series models can be equipped with an optional auxiliary outlet for waste materials
RD Type
Rugged and durable construction; available in carbon steel, stainless steel, Hastelloy, and nickel-plated materials
Capable of grinding and continuous classification of difficult-to-process materials
Suitable for fine, medium-coarse, wet, dry, and moist materials
Achieves uniform particle size distribution
Simultaneous grinding of solids with addition of liquid aids
360° vertical perforated screen, ideal for high-fat or high-moisture materials
Waste materials continuously discharged by gravity
Can be used with or without auxiliary discharge device
Available in multiple models and sizes
Easy cleaning and maintenance
Low noise operation and energy-efficient performance
Superior operational reliability compared to conventional impact mills
Optional CIP (Clean-in-Place) integration
Equipped with spray-proof protection
RI Type
Compact and rugged construction
Belt drive for flexible speed adjustment (direct drive optional)
Easy access to chamber for quick cleaning and maintenance
Simple screen and hammer replacement
360° screen ensures uniform particle size and minimizes temperature rise
High volumetric processing capacity
Pressure shock resistant design up to 10 bar
Available with mechanical seals or packing gland seals
ATEX-compliant models available
Contact Us
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